I made my first purchase from Tayda Electronics, buying some general components like resistors and capacitors.  Apart from (and perhaps more than) cheap components, I was attacted by their low shipping overhead.  For this order totalling $13.68 of components, they charged me $2.03 for shipping/handling.

I ordered these on January 25th, a day after I sent my PCB order to OSH Park.  The components arrived on February 1st, two days before I got my PCBs back.  A mere 7 days to arrive from Thailand!

Here's the amazing part...  I think they stuff the envelope and apply the USPS postage label in Thailand, put my envelope together with other envelopes in a bigger box, ship the box to Colorado, and drop off the envelopes at a USPS in Colorado.  The USPS postage on my envelope was for $2.01, which means they charged me 2 cents for the envelope, the bubble wrap inside, the time to pack, and shipping from Thailand to Colorado!

I designed a general purpose, everyday workhorse PCB around the PIC16F1459.  The boards are on their way back from OSH Park, and likely to arrive later today.

Here are the DipTrace files on github, and below is a PDF of the schematic:

I wanted to design some PCB's using the PIC16F1459 and PIC18F45K50.  I did not find DipTrace libraries for these, so I fired up the DipTrace Component and designed a library for the PIC16F1459 (20-pin DIP version).

This is my first ever DipTrace component library.  The pin placements for the schematic few are spaced out quite a bit, but they're "optimized" for a PCB I built around it.  I put this library up on github.

For the PIC18F45K50, one can start with the built-in PIC18F4550_P component and just modify a few pins.  On second thought, there is probably some other 20-pin DIP PIC microcontroller I could've based my PIC16F1459 part on, but I realized that after having done the work.

I breadboarded a minimal PIC18F45K50 circuit.  The LED in the circuit was added to so I can test a minimal "blink the LED" app.  This minimal circuit does not yet include the USB connector, nor powering via the USB bus.  However, it does interface properly to the PICkit 3 programmer (via the 6-pin male header to lower left of IC, rows 21-26 of breadboard), and I was able to blink the LED and set up breakpoints from the MPLAB X IDE.

In case you're wondering how the LED manages to be on despite there being no power applied, it's actually off.  What you're seeing is the camera's flash being reflected!

Added 2/25/2014: In response to comment from hoylegj, here is a zip file of the source.  Really just a few lines in main.c, plus changing the default auto-generated configuration settings in configuration_bits.c to use the internal oscillator.

The Microchip Crystal-Free USB PICs require the PICkit3 for programming.  It's not cheap (compared to TI LaunchPad), but Crystal-Free USB is very compelling, so I got one.

As mentioned in a prior post, the MSP430 series microcontrollers do not support 5V operation.  This made me look for some other low end microcontroller that does, one that I can use for generic projects.

I never thought I would look at the 8-bit PICs (I am definitely looking at PIC32's for other purposes though PIC32's do not support 5V either; also looking at Cortext M0's from various other vendors).  However, I stumbled upon some literature that Microchip now has a line of USB-capable PICs that do not require crystals.  They accomplish this by tuning the internal clock of each chip, then additionally syncing this clock at runtime to the SOF (Start of Frame) packets sent by the USB host.

The idea of being able to experiment with simple USB circuits without needing a crystal was very attractive so I started looking at this line of PICs.  As a bonus, they are available as DIPs.

The ones I'm looking at include the PIC16F1455 (available as 14-pin DIP), the PIC16F1459 (available as 20-pin DIP), and the PIC18F45K50 (available as 40-pin DIP).  Note that the datasheets have "(L)" in the part names, e.g. the datasheet for the PIC16F1455 and PIC16F1459 is called PIC16(L)F1454/5/9.  The L indicates low voltage operation.  There is a PIC16F1459 which operates at 5V, and there is also a PIC16LF1459 that operates at 3V.  This threw me off at first and caused me to order the wrong part (but it was a free sample :-).

I'm going with the 5V ones as I can power them directly from the host (one of Microchip's sample circuits suggests connecting via a ferrite bead) and have one less thing to worry about.  I'll likely use the PIC16F1459 as my mainstay simple microcontroller, the PIC18F45K50 when I need more GPIOs, and the PIC16F1455 if I somehow need very few GPIOs (and happen to have a few 16F1455's lying around).

I made my first PCB a few months back.  It's a very simple breakout board for the AT26DF161A-SU, a serial flash IC that I'm hoping to experiment with.

Designed with DipTrace and fabricated by OSH Park, it was also a good end-to-end exercise for me.

The board was under one square inch, so I thought I'd pay the minimum $5 fee to OSH Park (since they charge $5 per square inch).  It turned out that they do not have a minimum, and they charged me the fractional price, $3.10!  That's for 3 boards, with free shipping!  They're just awesome!

I put my DipTrace files on github, along with the rendered images from OSH Park (during submission, they show you the images before asking you to confirm).

Here is a photo of two of the real boards I got back:

Kuzyatech has a post on how to use DipTrace with OSH Park.  It covers Design Rule Check and exporting of files.

Based on that post, I made the following batch file to automate the renaming of files after export.

To use:

1.  Export files per Kuzyatech's post, but skip the renaming, and let DipTrace name the files as it wishes.  Make sure all the files get saved to the same folder.

2.  Copy batch script into same folder.

3.  From the command shell, execute the script in its new location, giving it your project name as an argument.  For example:

4.  There will be a new subfolder named OSHPARK that has the files that OSH Park requires, renamed appropriately.

5.  From inside the OSHPARK folder, zip the files into a zip file named after your project.  To verify, look inside the zip file and make sure that all the files are at the top level.

6.  Submit zip file to OSH Park.

OSH Park is a super resource for hobbyists looking to fabricate printed circuit boards.  It is a board aggregation service: you send in your design, your design gets aggregated with others' designs onto one big board, and when there are enough designs to fill a big board, the order is sent out.

Started as a part-time service for fellow hobbyists, it has grown so popular that Laen (check out this fascinating interview), the person behind OSH Park, has quit his day job to run this fulltime.  The big boards now get sent out several times a week.  OSH Park has even bought SparkFun's competing BatchPCB service!

OSH Park prices 2-layer PCBs at an unbelievably low $5 per square inch, for three boards, and throws in free shipping!  Their boards have a unique purple color.  If you see photos of purple-colored PCBs on the web (e.g. open-sourced projects), they likely used OSH Park's service.

I've tried to learn EAGLE PCB a couple of times, but each time, the learning process became its own big project, bigger than the simple PCB projects I wanted to use it for.  The user interface is most unintuitive, is quite modal, and is different from most other software you use a mouse with.

Some months ago, I learned about DipTrace.  It is a joy to use.  The user interface makes sense and is mostly what I expected (most guesses turn out correct).  When I use it, I'm able to learn just enough features for my immediate needs, and focus on my simple PCB projects.  A free, non-profit, hobbyist edition is available, and commercial editions are very reasonably priced.

I will likely still have to learn EAGLE in the long term since there are more components for which it has libraries, but in the mean time, I'm productive wth DipTrace.